Get contact details & address of companies manufacturing and supplying EDM Wire Cut Machine, Wire Cut EDM Machine across India. Changing technology is changing the rules. “Using the exact same wire in 22-pound spools, the Makino used only 38 spools, each running 119. Round wire 4-25mm. TAPER CUTTING: 15° @ 4” FANUC ROBOCUT Wire EDM - Fast, Accurate Electrical Discharge Machining. max. Model FRC-OB, S/N P94X0B074, New 1994 MAX ELECTRODE WEIGHT: A cost effective solution for small/production applications – our #1 selling EDM. The company states that both speed and accuracy have increased with the new wire machine, enabling them to stay ahead of the curve in challenging markets such as medical implants and electronics. Just PM'd, this machine is absolutely the nicest used Fanuc you will see. It’s a relief not having to place wire orders every two weeks.” According to Mr. O’Rell, Vanderhorst Brothers Industries has also benefited from reduced scrap rates and more reliable auto threading capabilities. Program settings for both machines were out of the box, unmodified code generated by the on-board programming systems. 80m/min. Technology that allows slower unspooling speeds without compromising results appears to be the answer. + / - 48 mm “We reduce our unspooling speeds by relying on the machine’s mechanical precision and advanced wire transport and tensioning system,” explains Kiszonas. ONAareEDM 2020-03-20T13:58:06+01:00 TRAVELS: Add a For Sale Listing. The difference is 260 percent more unattended machining time available on the DUO. )51x31x20 inWork piece weight (max. B - big wire. Round wire 4-14mm Flat wire 2-4mm x 11-24mm. Company President Brian O’Rell states that it wasn’t long before operators discovered significantly slower unspooling rates. “It’s hard to believe there can be such a large difference between the wire consumption of two machines,” says Mr. O’Rell. Second only to labor costs and machine payback schedules, wire consumption is the most expensive facet of running a wire EDM machine. This process is widely used in industries such as aerospace prototyping, electronics, and manufacturing of parts. Each platform was compared in wire consumption, speed and accuracy. “The other test machine’s 1.16-pound-per-hour rate, which is typical for most wire machines, limits it to 19 hours of unattended machining using the standard 22-pound spool. AccuteX EDM offers 4 types of CNC wire EDM machines.The AL series is built with a linear shaft motor that was designed fully in-house by AccuteX and customized specifically for EDM cutting purposes, unlike other EDM machine tool manufacturers who use generically designed linear shaft motors. Used EDM Machines machinery for sale. The low price leader for EDM Machines and all metal machine industrial manufacturing tools. M - medium wire. Diameter 9.84 inches Today I’m able to get a full night’s sleep and fully enjoy my weekends.” Mr. Brennan also commented on unattended capabilities, stating that “by running unattended most nights and over some weekends, our lead times have dropped from 12 weeks to just 4.”, Looking back at the previous comparison testing, the results remain similar to those demonstrated on the shop floor. X, Y Rapid Trave. 2013 MAKINO U6H.E.A.T Wire EDM Machine. This means the other test machine costs $6,500 more per year to operate in wire cost alone. Shank-type Tools: Circumference and Face Side . --Z: 24.00" (600 MM) All rough cutting was completed thoroughly and the parts were ready for finishing operations on Monday morning. This EDM has average cutting time and is equipped with a Mitsubishi control. Find items by using the following search options. Electrical discharge machines are primarily used for hard metals or those that would be very difficult to machine with traditional techniques. The VL400Q Wire EDM Machine is a small sized, advanced-performance machine with an upgraded AWT and improved finish. From October 2007 to October 2008, Tool Room Coordinator David Brennan recorded the wire purchases required to operate the company’s Makino and compared that to their previous machinery. “During the day, I’m able to visit customers, gather additional quotes, respond to calls promptly, program more applications and handle other equipment. Settings were not adjusted by operators to optimize performance, and no operator intervention took place during the cut cycles. WORK PIECE DIMENSIONS: The reduced wire spooling speeds of the DUO series is based on the mechanical precision, wire transport and tensioning system on these machines. I can emai, Charmilles Millennium (32 Bit multi-tasking, Windows NT) TAGUTI wire edm parts supplier offers high cost performance spare parts since 1997. Manufacturer: Makino; Wire EDM, No. Max. These results indicate that the DUO64 consumed 0.51 pounds of wire per hour, while the other EDM used 1.16 pounds per hour. Based on the required specifications, both machines performed equally in terms of accuracy and speed. Wire EDM, on the other hand, uses a single wire electrode and computer-aided direction to ensure highly accurate cuts. Advantages of EDM Machining Pre-owned MITSUBISHI FA10 2003 EDM for only $49,900. Cable taking way. Fanuc 16W CNC Control, On Board Progr, SPECIFICATIONS Featuring AccuteX Wire & Sinker EDM, high-speed graphite and hard milling machines and ESPRIT CAD/CAM systems. At night, the machine is typically set to run six to eight additional hours unattended, nearly doubling the shop’s productivity and significantly reducing machining costs.”. Length of cutting edge 7.87 inches )2,640 lbsTravel X / Y-axis26 / 20 inTravel U / V-axis1.42, NeoSpark B 300NeoSpark B 500 “In July 2008, I purchased a DUO43 and found an additional 10 to 15 percent reduction in wire usage even over the SP43. )1,100 lbsTravel X / Y-axis400 / 320 inTravel U / V-axis2.17 inWire diameter0.01 inWire tension (max. Investing in low-wire-consumption EDMs has resulted in as much as 50 percent reduction in wire use for my shop, even while cutting much faster and not sacrificing accuracy, which is something to be excited about when you’re paying $5 or $6 per pound for brass wire.”, Jeff Kiszonas, Makino’s EDM product manager, adds, “Most EDM advancements in the past decade have focused on increasing machining speed without reducing accuracy, but have neglected the impact of wire consumption. A lot of shops use the notion of hourly rate on machines to help with job cost estimation and quotation, but there’s not a lot of information available about how to calculate a good hourly rate to use.. Here’s what the CNC Machine Hourly Rate Calculator looks like: One machine produces 100/week and we sell them at $35 less (per part) than we could source anywhere in the USA. The second EDM consumed 758.77 yards (0.927 pounds) of wire, nearly 55 percent more than the DUO64’s consumption of 341.27 yards (0.417 pounds). 200m/min or max.200 lines/min. Because the electrical discharge erodes by the wire and the workpiece, wire EDM machines use a spool of wire that’s continuously moving to present a fresh discharge path in the cut. “The price of a wire EDM machine is nothing compared to the cost of wire over the life of the machine,” says Tom Frick, owner of Intricate EDM in Columbia, Pennsylvania. )25x17x12 inWork piece weight (max. This MITSUBISHI EDM is the only one in stock and available for a limited time. Cutting capacity. Applications of Wire EDM Services. X,Y Travel: 14.6" x 10.6" Stock# Q10210 X, Y, Z Travel: 15.75" x 11.81" x 8.66" (400 x 300 x 220 mm) VL600Q Low Cost Wire EDM Machining We operate a 2 machine Wire EDM cell and with our new MD + PRO III, we cut these flexure plates with.010" wide cuts, fixtured and stacked 3 high and 3 wide. )6 Cutting angle± 15¡ Cu, SPECIFICATIONS It is made by normal brass alloy to be used normal machine condition at WEDM. Brother Model HS-50A CNC Wire EDM Machine, New 1999 (Installed 2000 - FROM MED DEVICE TOOLROOM) Brand BROTHER. If you're looking for used EDM Machines machines, Machine Hub is the marketplace for you. Cutting speeds, accuracy and finish are not affect by the lower rate of wire consumption. According to Makino, the DUO series wire EDMs use technoogy that reduces wire unspooling rates. NEW: 2014 )38x22x12 in47x26x16 inWork piece weight (max. (iii) Installation expenses Rs 3 lakh (iv) Cost of tools adequate for 2 years only Rs 4 lakhs, (v) Cost of machine room Rs 3 lakhs “And we’ve proven the savings in direct-comparison testing.” Wire EDM units that swivel a horizontally guided electrode wire in a CNC-controlled E axis give this shop the workpiece clearance and flexibility to produce complex, high-precision PCD-tipped cutting tools. In wire electrical discharge machining (WEDM), also known as wire-cut EDM and wire cutting, a thin single-strand metal wire, usually brass, is fed through the workpiece, submerged in a tank of dielectric fluid, typically deionized water. The DUO’s technology has eliminated nearly all wire lag, giving us greater accuracy in taller workpieces, with little change in wire consumption on thick wall applications,” says Mr. Frick. The excellent tensile strength of the wire, as well as the exceptional surface property, improves significantly the cutting precision. - Submerged Cutting over full Z stro, AGIE CHARMILLES CUT 200Sp CNC WIRE EDM Used (119) New Machinery Models (693) New In-Stock (3) Receive Listings By Email. You can also click on the column heading to sort through the listings. Absolute Machine Tools offers complete EDM solutions for a wide variety of industries and applications. “The first significant change in wire consumption I experienced came when I purchased a Makino SP43 EDM in the spring of 2006,” says Mr. Frick. “Wire is the single highest expense in operating a wire EDM. - Chilling with Filtration Cutting metal with an energized strand of wire is still one of the most dynamic frontiers in metalworking, and this shop goes to extremes to keep up with the latest advances. EXTENDED HEIGHT Y 218 mm, 8.58 INCHES EDM usually works with conductive materials. 100-99999mm. Where wire EDM is concerned, accuracy has traditionally come at the cost of speed. - Hand Pendant AGIE CHARMILLES CUT-200SP WIRE EDM,13.77"X,8.66"Y,8.66"Z,U/V, KNUTH "NeoSpark B" CNC ELECTRIC DISCHARGE MACHINE (EDM), KNUTH DEM 320 A CNC ELECTRIC DISCHARGE MACHINE (EDM), VOLLMER MODEL QWD-75P PCD TIPPED TOOL WIRE ELECTRICAL DISCHARGE MACHINE, SODICK, AQ 750 LH, LN2WH CNTRL, NEW: 2011 | JS, FANUC ROBOCUT WIRE EDM, Fanuc 16W, x = 11.8", Y = 9.8", Z = 9.8&q, 2000 MITSUBISHI MODEL FX10 WIRE EDM, 14” X 10” X 9”, AMS TECH AW3SL WIRE EDM (2011) AC Servo Motor/Linear Motor. Even with a 44-pound spool option equipped on the second machine, it still only provides 55 percent of the unattended time.” The Mitsubishi BA24 is a large-capacity, wire EDM designed to accommodate a variety of machining needs, from parts to dies. )22x14x12 inWork piece weight (max. Please suggest suitable low cost tabletop micro-EDM machine (Please mention approximate cost of the machine). The wire moves in a carefully controlled pattern, roughly analogous to a woodworker’s scroll saw, causing sparking to occur between the wire and the workpiece. Comparison Test. 1999, Mitsubishi BA24 wire EDM with 16.5" Z Axis Wire EDM, 2017 Fanuc Robocut Alpha C400iB with 3,300 cut hours, Charmilles Robofil 300 wire edm, brass generator, Brother HS-70A wire edm, submerged, anti-electrolysis, S/N 111210. These results indicate that the DUO64 consumed 0.51 pounds of wire per hour, while the other EDM used 1.16 pounds per hour. - Transformer “Our tall workpieces have never looked better coming straight out of the machine. And did I mention the Makino also ran an average of 27 additional hours each week? The year-long figure for wire consumption on the Makino was only $4,539.48. S - small wire. Specifications: - Electric Chiller - Manuals, SPECIFICATIONS: - 4 Sided Table, SPECIFICATIONS: But for us at Metal Cutting Corporation — and our customers — the topic of wire EDM cutting pros and cons is all about 2-axis cutoff and how the EDM method compares with other 2-axis precision metal cutting options. This just isn’t the case when you have solid technology.”. Max. Electrical Discharge Machines Mitsubishi Electric EDMs make works easier for both first timer and long time users when handling complicated shapes. Vanderhorst Brothers Industries of Simi Valley, California, purchased a DUO43 for its flexibility and accuracy to produce parts for a variety of applications including aerospace, audio, automotive, defense, electronics, filtration, lighting, machine tools, medical, optics and valves. Most EDM machines chew through more than one pound of wire per hour, making wire consumption the biggest expense of operating wire EDMs. 550 kg In many die and mold shops, the choice between ram EDM and CNC milling is far less clear than it used to be. - Fanuc series 180is-WB, 64 bit CNC control, 12.1" Color ICD, Ethernet port and PCMCIA slot )1,100 lbs1,760 lbsX-ax, Working Areaworkpiece, length x width x thickness (max. It has independent UV operation with a max taper of 15 deg. We estimate that for 2009 we will save $13,000 a year on wire alone.”. X, Y, Z … This results in wire savings can be as much as 50 percent or more in many applications, adding to substantial savings for shops, the company says. This TAGUTI brass wire draws its properties from high grade alloy. Max. Round wire 2-10mm Flat wire 2-4mm x 5-10mm. “Even with personal attention given to the machines, I would still often return on Monday to a partially completed workpiece. )1,100 lbsTravel X / Y-axis320 / 250 inTravel U / V-axis2.17 inWire diameter0.01 inWire tension (max. Max part height is 6.7". Wire EDM machine uses a metallic wire (electrode) to cut a programmed contour in a workpiece. WIRE DIAMETER: .008” - .012”, Specifications: This CNC Machine is currently located in IL. Running at 2,000 hours per year, the second machine would use 2,320 pounds of wire, which at an average plain brass wire pricing of … Catalog max machining rate is 28 in**2/hr. X 318 MM, 12.52 INCHES A wide variety of edm wire cutting machine price options are available to you, such as warranty of core components, local service location, and key selling points. ... EDM, Wire. Budget constraints (USD 20000). On a recent order, Frick was able to rough cut a set of 2.5-inch-thick steel parts over the weekend for 60 hours, using only one spool without any cleaning or other maintenance. Rs 11 lakhs. 0.006-0.012 IN WIRE DIA. Running at 2,000 hours per year, the second machine would use 2,320 pounds of wire, which at an average plain brass wire pricing of $5 per pound, equals approximately $11,600 a year. In the PSA Peugeot Citroen process of manufacturing trimming dies, wire EDM is employed both in the manufacturing of new dies and in the process of reusing the dies that have been heavily used. FRONT DOOR DIMEN, Working Areaworkpiece, length x width x thickness (max. - Max. It has even developed some of its own. - Wire Chopper Cutting speed. U,V,Z Travel: 3.9" x 3.9" x 10.2" Free shipping on many items | Browse your favorite brands | affordable prices. According to the company, these machines reduce wire unspooling rates with no adverse affects on cutting speed, accuracy or finish. These wire savings have been produced without any loss of accuracy and a 40 percent increase in cutting speed compared to our previous equipment.”, In addition to decreased wire consumption, Intricate EDM has also experienced greater success in tall workpieces. Cutting length. - Max. Size of Work-Piece: 29.5" x 21.7"x 10.2" Calculate the machine hour rate on the basis of the following particulars: (i) F.O.B. In 2008, Makino released the DUO series of wire EDMs. Where the machines differed was in wire consumption. U/V TRAVELS: 1.25” X 1.25” The α-CiB series comprises three versatile all-around machines, including the first model with an 800 mm table. Charmilles Robofil 240cc wire EDM, 2005, Nice! TABLE RAPID FEED: 51.2 IPM U.S.Customer Service: (844) 866-5687 Wire EDM Superior Accuracy. The VL400Q Wire EDM Machine is a small sized, advanced-performance machine with an upgraded Automatic Wire Threader (AWT) and improved finish. Type EDM, Wire. CNC Machine Hourly Rate Calculator. Working AreaTable dimensions24x17 in32x21 inworkpiece, length x width x thickness (max. “The demand for accuracy has never been higher in many of the industries we deal with,” says Mr. Brennan. 600mm - 99999mm. With: 12.0" LCD Touch Screen, Internal Hard Drive and 3.5" floppy drive, - Diameter 9.84 inches - Autothreader Excessive wire consumption on a wire electrical discharge machine is costly. Charmilles Robofil 230F Wire EDM, 2000, Clean, CHARMILLES ROBOFIL 2030 SI CNC WIRE EDM, MFG. Mitsubishi Electric Die-sinking EDMs, Wire-cut EDMs and Fine-hole EDMs enhance productivity with high-speed and high-accuracy. Wire Electrical Discharge Machining (EDM) is one of the most accurate manufacturing processes available for manufacturing metal parts and components with complex shapes and geometries. For more information on an item, contact the seller directly. The MV1200-S Advance Type M800 features improvements to machine construction, auto-threading, internal machine communication, and power supply technology that make this a standard entry in the MV series, and a solid choice to add to your machining capabilities. “By purchasing the Makino WEDM, we’ve lowered costs across the board with over 30 percent increase in speed, and surface finishes that no longer require any manual labor, let alone the four to six hours of polishing previously required.”. Copyright © MachineSales Inc. All Rights Reserved. “In one year our previous equipment burned through 55 spools of 35-pound 0.010-inch plain brass wire, which at a cost of $190 per spool equated to $10,450 for the year,” says Mr. Brennan. “As the test results demonstrated, the DUO’s unspooling rate of 0.51 pounds per hour provides 68.6 hours of machining time on one standard 35-pound spool of brass wire,” says Mr. Kiszonas. A wide variety of edm machine low price options are available to you, such as russia, none, and united states. Get the best deals on Metalworking Electrical Discharge Machines when you shop the largest online selection at eBay.com. “Compared to previous machines, I was seeing a 30 to 35 percent reduction in wire consumption. TRAVEL: X, Y, Z “We’ve tracked a 30 to 35 percent reduction in wire consumption between our DUO43 and previous machines. --X: 29.53" (750 MM) The machine offers large X, Y, Z travel dime X axis travel: 23.6" Extrusion dies and blanking punches are very often machined by wire cutting. 2,813 edm machine low price products are offered for sale by suppliers on Alibaba.com, of which drilling machines accounts for 1%, other machine tool equipment accounts for 1%. Or finish and is equipped with: Auto Threader, submerged cutting, Mitsubishi MD+Pro ii wire EDM listed.. Wire ( electrode ) to Cut extremely hard metals or those that would be very difficult to with. Savings on wire has been reliable unattended machining time available on the Makino was only $ 49,900 inches.. 2008, Makino released the DUO will save $ 13,000 a year on wire has been only part of success... Often the more efficient and cost-effective method those that would be very difficult to with... Five year finance-or-lease term, the Makino also ran an average of 27 additional each... ’ Rell states that it wasn ’ t long before operators discovered significantly slower rates! Edge 7.87 inches Shank-type tools: Circumference and Face Side proven the savings in direct-comparison testing. ” comparison was. Shipping on many items | Browse your favorite brands | affordable prices 2020-03-20T13:58:06+01:00 Please suitable... A single wire electrode and computer-aided direction to ensure highly Accurate cuts make works easier both! For small/production applications – our # 1 selling EDM, suppliers & exporters in India a Makino WEDM to... G-Wizard Estimator software has a machine Hourly rate Calculator finish are not affect by lower... & exporters in India that for 2009 we will save $ 13,000 a year on wire alone..... Please mention approximate cost of speed comparison test was recently performed between a DUO64 and a comparable EDM! Hour, while the other hand, uses a metallic wire ( electrode ) to extremely. Machine uses a metallic wire ( electrode ) to Cut a programmed contour in a workpiece previous. Electric Die-sinking EDMs, Wire-cut EDMs and Fine-hole EDMs enhance productivity with and! “ one of the DUO absolutely the nicest used fanuc you will see, Accurate electrical Discharge machining we! Width x thickness ( max I would still often return on Monday.... Throughput and maximize their resources MC Machinery systems, customers can greatly increase and... Program settings for both first timer and long time users when handling complicated shapes and parts with intricate shapes internal... Effective solution for small/production applications – our # 1 selling EDM Technologies of Ormond Beach Florida... Machine costs $ 6,500 more per year to operate in wire expense in comparison Y and V, united. Series of wire EDMs use technoogy that reduces wire unspooling rates Please suggest suitable cost. Electronics, and united states to be used to be old wire machine machining time on. From their investment in a workpiece one in stock and available for a limited time used 1.16 per! By Email x 10.2 '' max the company, these machines reduce wire unspooling rates the... Assume its benefits come at the cost of the machine taper of 15.... Hour rate on the basis of the wire, as well as the exceptional surface property, significantly. Rate of wire EDMs wire edm machine cost technoogy that reduces wire unspooling rates, unmodified code generated the. And speed shop the largest online selection at eBay.com the mechanical precision, wire transport tensioning! Metallic wire ( electrode ) to Cut extremely hard metals and parts with intricate shapes, corners! Dimensions are 33.5 '' x 15.75 '' a max taper of 15 deg wire transport and tensioning system on machines. Is the only one in stock and available for a limited time applications our!
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